Archive for the ‘Building the Cabin’ Category

Power

Thursday, December 15th, 2011

We were more than a bit surprised during last week’s trip to the building site to flip a switch and actually see something light up. We knew that power cables had been laid between the utility pole and the cabin’s foundation, along with water and power connections to the well, but we didn’t know that some temporary lights had been put into place.

As observed by Elizabeth over a month ago, the various subcontractors have been competing for the most desirable locations for, staking out their territory with magic markers.  The view above shows a transportation hub in the basement utility room ceiling that includes cold and hot water, 110 and 220v power and television.

The bathroom ceiling above shows duct work, drainage and cold water running to an upstairs bathroom, along with duct work for downstairs ventilation fans.

Log wall construction creates some challenges for utility routing, with most of the plumbing, wiring, and duct work for the upper floor sharing interior wall space around the bathrooms in the southwest corner.  One result of this is a tortuous path for hot air from a plenum in one corner, leading through two closets, a bedroom and a storage nook, ending up with a heating vent inside one of the gabled dormers.

Electrical outlets on exterior log walls were planned before the logs were stacked, ensuring that holes were drilled for pulling the wires.  Most of the switches are near door frames, which simplifies wire routing. As shown above, the door, ceiling and fan wiring for the porch are put into place before installation of the door trim.

 At this point, it seems that everything that is going to be inside a wall is in place, and Sam’s carpentry crew has started installing tongue in groove ceilings and walls in the areas where we decided against drywall. Most of the duct work seems to be in place, and power has been run into the cabin, so we’re hoping that heat pump will be installed soon. So are the subcontractors working inside an unheated cabin in December. We have no work on the when the geothermal company will be drilling or when the heat pump will arrive.

 

[If you want to see all the entries for the cabin building project, they start here. The next Building the Cabin entry is Exterior Work.]

Starting the Barn

Wednesday, December 7th, 2011

When Elizabeth and I arrived at the Hollow this afternoon, our building crew had already installed the barn floor and was well along with the trusses.

The upper floor will have a door on the west end.  Sheldon graded a ramp along the northern face (left above) and bulldozed a flat area on the slope to the west of the barn, so it’ll be possible to drive up to the upper level door.

The barn will have a door on the south side of the lower level, and a pair of garage doors on the east side, facing the driveway.

The north face will have a pair of windows on the ground floor, and a pair of windows in a dormer on the second.  The east face, facing the drive, will also have a pair of windows.

Today was my first chance to inspect all the work that Sheldon did to finish the grading and install the septic system. The driveway looks great, with a big new culvert at the county road, a new culvert at the right angle bend, and most of the bigger holes filled in.  Elizabeth had also asked Diane to bring in a couple loads of gravel 2 weeks ago, and that made a big difference.  Everything was in surprisingly good shape, given the amount of rain that fell here recently.  Route 60 was closed, and we had to take the high water road on the other side of the Killbuck, which is currently 1 foot above flood stage.  We saw lots of flooding in fields and other low lying areas.

The pond was pouring out the overflow, fed by a babbling brook. The newly recaptured spring was gushing into the cress pool.  The springs along the eastern edge of the property were all flowing strongly.  Coshocton County took the lead in the number of deer shot during gun season. I found a lot of fresh prints today, so there should be plenty left for the final 2 days of the season, later this month.

[If you want to see all the entries for the cabin building project, they start here. The next Building the Cabin entry is Power.]

Chimney

Saturday, November 26th, 2011

Clearly, some projects need to be started from the bottom, such as the creation of a masonry chimney.  Surprisingly, once the mason reaches the top, he continues back down, applying the stone veneer from the top down.

Resting on the poured basement foundation walls, our cabin chimney has a pair of masonry flues inside a structure of cinder block.  Elizabeth and I didn’t feel that a log cabin would look right without a stone chimney.  Impressed by the longevity of many of the buildings we visited during a decade in Europe, its our expectation that the cabin will not only outlast us, but will eventually outlast memory of its time of construction. Not having a convenient stone door lintel, nor a slate roof, we decided that the easiest place to permanently commemorate the year of building would be the chimney facing.

Artificial stone turns out to be superior to natural stone for multiple reasons, not the least of which is the cost of both material and application.  As discussed in an earlier blog entry, My Uncle Gordon determined that the pervasive local sandstone (commercially quarried close enough to feel the dynamite) is dependent upon a water soluble calcite cement that results in its relatively rapid degradation when exposed to rain.   After deciding against river stone, and wanting something similar in appearance to our local sandstone, we chose a material that the maker calls Dry Stack Sienna.

Dutch Quality Stone refers to their product as ‘advanced stone replication’. Although it is more weather-resistant than many natural sandstones and shales, it is lighter, which simplifies construction. Like our logs,  our ‘stone’ was locally manufactured and installed by the Amish. There are only a limited number of advanced stone replications, and it is up to the mason to mix them up as best possible so that the duplicates are not immediately obvious.

[If you want to see all the entries for the cabin building project, they start here. The next Building the Cabin entry is starting the barn.]

Its Spring Again

Friday, November 11th, 2011

The original Fortune Family cabin was located in the valley at the center of the Hollow, within 75 feet of one of several springs on the property.  Apparently, they had once had a small spring house. When we first bought the property, Dad went at the springwith pick and shovel, in an attempt to ‘capture’ it so that it could used as a source of drinking water (I’m thinking an article in the 1st or 2nd Foxfire book might have provided some inspiration).  My memory is that it took about 2 hours of manual digging to help Dad reach a decision to hire an excavator.

Gene Mullett arrived from Killbuck with a backhoe, a dump truck load of river gravel, a cement box meant to be used as a septic tank, and some 6″ PVC pipe.  He dug a hole for the 3′ square cement box, which would function as a settling tank, he made a 10-15′ long trench behind it, putting in some gravel, and then setting a PVC drainage pipe, with holes drilled in it, into a tee fitting that led into the back of the tank, and then he put a PVC spout on it.  That spring was our sole source of water for a number of years.  After building the pond, and then moving our little trailer up next to it, my folks had a well drilled, and a hand pump installed. That lasted about a week, and we’ve had electricity ever since.   The spring probably lasted 20 years before it escaped.

Along with installing the septic system, back-filling the house and barn, re-contouring the building sites, and upgrading the driveway, Sheldon the Excavator recaptured the spring last week.  For sentimental and aesthetic reasons alone, its nice to have a spring again.  Although its not the least bit convenient to the cabin,  it is a source of drinking water that is not dependent upon electricity or pumps.  Trickle or gusher, it flows year round, with sweet, cool, and clear water.   And there’s always single malt.

[If you want to see all the entries for the cabin building project, they start here. The next Building the Cabin entry is Chimney.]

Beating the bounds

Sunday, November 6th, 2011

Although we had a rough idea of the property lines, we were never quite sure. I remember walking the boundaries of the property with the previous owner, in 1971, when my parents were deciding whether or not to buy it.   About 6 years ago, the land behind us was surveyed, so we found out where the south line was, along with the SW corner post. We were pretty sure that the west line followed an old fence, and the side of the township road, and we believed that the creek was the approximate northern border, but we were never really sure.

4 weeks after choosing the cabin site, Elizabeth and I spent another wintry day at the Hollow, following around a couple of surveyors. Unusually for 2011, the day actually started without rain, and it was above freezing. However, the weather report showed a large storm approaching, so we stopped at Tractor Supply to buy some rain gear.

Although early plot maps indicated that the property line was north of the creek, we were a little surprised when the surveyors stuck a new pin into the NW corner, not only to the west of township road, but north of the creek, inside a ditch that drained our neighbor’s soybean field.  Almost half of the property line skated across the northern edge of the creek, neatly missing the field to our north, which in 1930 had been owned by the same Fortune family that had owned our property.

The history of Ohio surveying is actually pretty interesting, representing the first attempt of a new country to deal with millions of acres of future farmland. The Public Land Survey System starts on the eastern border of Ohio, which was somewhat experimentally split up into chunks, each of which took on a surveying life of its own. Our property lies in the northern part of the United States Military District ,which was created by an act of Congress in 1796 to compensate Revolutionary War veterans for their service. In practice, virtually no veterans actually took possession of these lands; former soldiers, or their heirs, sold their bounties to speculators, who quickly flipped them at a hefty profit.

Although Congress had specified that public land be surveyed into 6 square mile townships, composed of 640 acre lots, our part of central Ohio is unique in having 5 square mile townships, making the smallest plot sizes 50 & 100 acres, instead of  160.  This was probably because the amount of military tract land allocated to an individual was based upon their rank, with a schedule based on 100 acre increments.  Noncoms and regular soldiers were entitled to 100 acres.  Located just a few miles south of Mad Anthony Wayne’s Greenville Treaty Line, Heiser Hollow is 55/100 of one of these original soldier-sized plots, and the south, west, and northern borders still follow the lines that were originally laid out in an office sometime in the early 19th century. Our lot was split sometime between 1896 and 1930.

I had met up with the surveyors after they had crossed the creek, heading towards the NE corner, holding a mirrored reflector on a stick while they triangulated their way across the northern and eastern property lines. The actual NE corner was about 150′ farther to the east than what I had thought was our corner,  a pin underneath a huge beach, which for reasons and source unknown carries the bark carving ‘Joker.  That pin marked the corner of the property to the NE of us.  A new pin marking the corner of our lot was placed into a ground hog hole, and the surveyors and I started up a steep hill along the eastern line.

Our eastern boundary, which had been mostly a mystery to me before, actually did follow an old fence line for at least 500′. With several generations of rusty barbed wire sticking out the sides of some beautiful border oaks, I’d been aware of this line, which seems to have the remains of a very old logging path on the far side, but I also knew that it didn’t line up with what I thought was the corner.  The property line skirts along the back of at least 3 springs, follows the face of a steep slope, and then meets another brand new pin at the SE corner. Knowing where the southern and western lines were, at this point, I left the surveying team in the increasingly wetter and colder weather to confirm on their own that the marked southern line, and the old farm fence along the western line were indeed where expected.

Our forester arrived in the afternoon, and spent over an hour with Elizabeth and I, explaining which trees were ready for timber, which trees had undesirable traits that we wouldn’t want to continue encouraging, and which trees had positive traits and should be left as breeders for future trees.  By then, it was getting cold and dark.  The last job of the day was to spend 15 cramped moments in the unlit but dry tractor shed, confirming that our Mifi device actually could connect to a local cell site and that my laptop could use it to connect into my company VPN, which would be vital for next summer’s telecommuting.  We returned to another early winter evening in the Millersburg Comfort Inn, where we watched the traffic gingerly crawl past on an icy SR 83.

Purchasing a case of yellow tree paint, we’d expected to return within a few months to beat the bounds and blaze trees in compliance with state regulations on forest land.  As it turned out, incessant spring rains meant we delayed the start of the cabin until an unusually hot July.  Recognizing that this was probably the worst possible time in the year for it, both because of the weather and the underbrush, Elizabeth and I set out with machete and spray paint to find the property markers, and mark out our territory.  It was touch and go across the southern border, which has 2 steep gullies that drain into our pond, and is especially brushy since the property behind us was timbered, but we persevered and managed to finish, with almost enough time to return to the motorhome before the thunderstorm hit.

The new cabin is almost exactly in the center of the property, set about 2/3 of the way back from the front. It turns out that the property is not a perfect rectangle, but was subdivided on a slight diagonal, perhaps to follow what was a natural line for running a fence.

[If you want to see all the entries for the cabin building project, they start here. The next Building the Cabin entry, It's Spring Again, returns to November 2011.]

Cold start last January

Saturday, November 5th, 2011
We put the first stake in the ground into the frozen ground on a cold Friday in January that dawned at 0 degrees Fahrenheit (-18 Celsius) and never managed to get above 22 (-5.5 C).

We climbed up a hill  overlooking the pond, pushed some brambles out of the way, and Sam the Builder pounded a pair of stakes into the ground, indicating the future front two corners of the  cabin.   A further stake or two suggested where the front of the porch would end up.

Then we chose approximate locations for the new driveway, up from the meadow to the new cabin, and the accompanying barn. At that point, we were still envisioning a 24×36 polebarn.

After that, we stood around stamping our feet waiting for Sheldon the Excavator and Glen the Septic Engineer, wondering if that truly was the optimal building spot, if it was too far from the pond, too far from the well, or too steep a hillside. We didn’t expect that it would be another 6 months before we saw Sheldon again and finally removed the stakes.

Once we were done with Sam and the Subs, we gratefully hopped back into the car and drove back to the Comfort Inn in Millersburg, stopping along the way to capture a couple of snow shots.

It turned out that this would be the first of two snowy visits stays in Millersburg.

 

[If you want to see all the entries for the cabin building project, they start here. The next Building the Cabin entry continues last winter's preparation activities with Beating the Bounds.]